MAJOR CHALLENGES
1. Ensuring smooth operation of instrumentation and control system to maximize availability of process control loops for smooth operation of the process.
2. Ensuring availability of critical spares within budgeted frame of maintenance without effecting productivity and maintaining quality norms.
3. Upgradation of system in rapidly changing development field of process Control & Instrumentation.
KEY RESULT AREAS/ACCOUNTABILITIES:
Key Result Areas/Accountabilities
Supporting Actions
1. Quality Ensure production of consistent quality
Ensure 100 % Availability of all Instruments. Immediate response to any abnormality in quality or breakdown.
2. MTBF To improve MTBF of all equipments to benchmark level.
Follow up of Calibration schedule. Monitoring the frequent occurring problem and try to find & eliminate route cause of it.
3. Cost Reduction Ensure optimum utilization of inputs to optimize expenditure and control cost of maintenance
Monitor consumption of high value consumable items & to take steps to control them.
4. MTTR To reduce MTTR of all equipment
Analysis of frequent failure and try to eliminate route causes. Better planning and ensuring availability of spares.
5. New Development Ensure schemes for product improvement & cost reduction are evaluated & implemented with in budget as per the approved plan to achieve desired results.
Identify developmental schemes by regular interaction with senior s colleagues & subordinates. Develop schemes based on suggestions obtained from Kaizens / other unit. Workout feasibility of the schemes for implementation. Prepare proposals for budgetary approval. Coordinate implementation of new schemes within budgeted cost & time. Monitor performance against the targeted results.
6. Productivity Improvement Ensure optimum utilization of resources to maximize asset productivity, minimize input costs and maximize through put.
Plan maintenance activities to avoid idle runs on regular basis. Minimize down time of operating equipment by regular follow up & organized supervision
7. Safety & Environment Ensure compliance of safety & environment norms to maintain safe & healthy working environment in the plant.
Immediate response to any chemical or gaseous leakages. To ensure safe work Practices among technicians. To discourage Shortcuts while working. Monitor environmental results for compliances & initiate corrective measures
8. System Management Promote & ensure effective implementation of agreed system.
Review implementation of WCM concepts. Take corrective steps for effective implementation of WCM sub committee working.
Qualifications:
Minimum Experience Level:
4-6 Years
Report to:
General Manager
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