Location: Chennai
Company: Mahindra & Mahindra Limited
Responsibilities & Key Deliverables
1. Manufacturing feasibility study for new product requirements in existing facilities.
2. Do simultaneous Engineering study, develop station plan, process sheets & build line layout for new product development.
3. Benchmarking BIW product, Body Shop processes & FTGs with Engg. Design & equipment team
4. Prepare process plan for Robotic & manual lines with equipment requirements.
Select & Validate the same in conjunction with equipment, Controls & Robotic team.
5. New product planning – Facility, tools, gauges & fixtures, procurement & implementation. Study to Sweat existing equipments to maximum.
6. Prepare civil/utility requirement & conduct detailed review with Civil & utility team.
7. Ensure Line builder adherance of RFQ techicals, terms & conditions and timely delivery.
8. Ensure adherance of stand checksheets for Design, approval & buyoff of fixtures at supplier end.
9. Identify and eliminate the capacity constraints as per volume demand using method study tools (Man-Machine charts, deciding the online – offline strategy, low cost automation etc.).
10. Conducting FMEA & MFMEA forVarious Body shop processes & equipments.
11. Installation & commisionning of Brown field & Green Field projects.
12. Support Production team to resolve line issues & Prove process capability
Preferred Industries
Automotive Industry
Education Qualification
Bachelor of Engineering in Mechanical; Bachelor of Engineering in Automobile; Bachelor of Engineering in Production; Bachelor of Engineering
General Experience
2- 4yrs
Critical Experience
1) Body assembly Manufacturing feasibility study and feed back to R&D.
2) Simultaneous Engineering of Projects as per the new products.
3) BIW process planning.
4) Layout preparation and finalization for Robotic & manual Lines
5) Body shop tools and Equipment planning.
6) Techno/Commercial Comparisons amongst different Suppliers.
7) Fixture design concept layout finalization and Approvals, fixture tryouts and trouble shooting.
8) Feasibility study of BIW shop equipments like (Guns,Robots ) configuration finalization ,Planning, Installation and try out trouble shooting.
9) Hands on knowledge / experience with Catia V5 & Autocad.
10) Process simulate Knowledge will be added advantage.
11) Knowledge on MOST & cycle time evaluation study.
System Generated Core Skills
Analytical Thinking
Capacity Planning
Communication Skills
Creative Thinking
Customer Satisfaction
Service Orientation
Customer Sensitivity
Presentation Skills
Resource Planning
Strategic Planning
Flow Analysis
Delmia
Process Knowledge – Assembly
Fixture Design
Design Tools
Program Management
Process Knowledge – Manufacturing
Process Design & Implementation
Manufacturing Strategy
Process Knowledge – MPDS
Budgeting
Simulation Technique
Project Management
Sales Planning
Dynamic Control Plan (DCP)
Documentation
Process Sheet Preparation
Logistics Planning
Logistics Systems
Ergonomics
RFQ
Fixtures
Installation & Commissioning
Production Management
Manufacturing Feasibility Analysis
Line Layout
Requirements Management
Process Planning
Benchmarking
Process Knowledge – Body Shop
Product Planning
Procurement
Requirement Analysis
Equipment Evaluation & Selection
Quality Assurance (QA)
System Generated Secondary Skills
Job Segment: Process Engineer, Engineering Manager, Engineer, AutoCAD, Drafting, Engineering
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