PTC Industries Limited Hiring for Engineer/Sr.Supervisor, Melting Operations (VAR) at Lucknow minutes ago Full Time

Roles & Responsibilities

Job Summary: Ti Cast Manufacturing Engineer VARwill be responsible for complete activities related to the Melting and pouring of Castings on the VAR furnace as per the Standard Operating Procedures (SOP). It includes various materials like Ti-64, Ni Alloys etc. Complete documentation of records related to the process as per the AS9100 norms to be maintained. Responsible for following Lean Manufacturing practices.

Key Responsibilities:

• Coordinate with pre-cast and post-cast production teams for the preparation and readiness of molds for pouring as per the Method Card and Standard Operating Procedures.
• Responsible for making the Pouring plan and ensuring the availability of all items required for pouring.
• Ensure operator-level preventative maintenance is conducted on all equipment to ensure fault-free operation.
• Liaise with the maintenance department for long-term maintenance planning and execution.
• Ensure Ti Cast facility is organized using 5S approaches.
• Materials and resources should be appropriately planned before pouring.
• Manage the daily function and operation of Ti Cast melting and pouring.
• Co-ordinate production requirements with support from the incubation head and production planning department.
• Handle and facilitate the process and product-based NCRs for issues arising in the TiCast manufacturing system.
• Plan appropriate levels and qualities of raw materials needed for the production of castings manufactured in VAR.
• To ensure a safe work environment within the working area along with the safety officer, Quality, and Operation Head.
• The Jobholder must ensure Product safety and prevent the FOD and Counterfeit parts in their concerned area.

The Key Performance Indicators (KPIs) for this role shall be:

• Ensure to meet the Melting and Pouring Plan as per the schedule.
• Efficiency and utilization of machines and resources.
• Reduction in production lead times.
• Minimization of Rejection, scrap, and rework.
• Adherence to quality standards and specifications.
• Continuous improvement (Kaizen) in processes.
• Conducting the Six sigma & Cost Saving Projects

Ideal Qualifications:

• B.Tech. (Electrical/Electronic engineering) or experience in a similar field

Authority

• To hold any process or Job after consultation with the Reporting Manager/HOD in charge upon finding any discrepancy of incoming material/product.
• To process the job after proper inspection to the next stage, need to discuss with Reporting Manager/HOD If reqd.
• Signing on all production documents or inspection sheets.
• Raising the NCR for any Quality-related issue.
• To give observations on audit findings.
• To prepare indent for process & product-related requirements.
• To update the data in the required format & ERP system.
• To take necessary actions and disposition of nonconforming outputs after consultation with the reporting manager.
• Responsible for providing job training on Quality/production-related topics to blue-collar/subordinates after getting self-trained on the subject matter.

People

• Excellent communication and interpersonal skills to effectively collaborate with various teams.
• Strong leadership abilities to guide and motivate the production team.
• Problem-solving and decision-making skills to resolve production challenges.
• Ability to work in a team-oriented environment and foster a positive work culture.
• Capacity to provide training and mentorship to team members

Desired Candidate Profile

Education and Certifications:

• A bachelor’s degree in Electrical/Electronic engineering or a related field is typically required for this role. Additional certifications or specialized training for Vacuum Furnaces will be preferred.

Experience:

• Proven experience as a Ti Cast Engineer for Melting and Pouring or similar role in a manufacturing environment.

Technical / Functional Expertise & other competencies:

• Proven experience of Melting and Pouring for Ti Castings
• Experience with ERP software and proficiency in interpreting engineering drawings.
• Strong understanding of manufacturing principles and best practices.
• Familiarity with quality management systems and continuous improvement methodologies.
• Excellent problem-solving skills and the ability to analyze complex situations.
• Effective communication and collaboration skills to work with cross-functional teams.
• Prior experience in a leadership or supervisory capacity is preferred.
• Good written and verbal communication skill (English + Hindi)
• Aptitude to read technical information
• Moderate level of general metallurgy and engineering requirements.
• Computer literacy
• Shows initiative and problem-solving ability
• Motivate fellow employees to achieve agreed goals.
• Support the creation of an environment for continuous improvement.
• Maintain an attitude of appreciating efficient and cost-effective manufacturing
• Provide regular reports regarding work progress and deficiencies
• Expected to work unsupervised and act with initiative.
• Required to operate in line with PTC strategies and policy under guidance from the manager.