Britannia Industries Limited Hiring for PET Process Operator _1 at Ranjangaon, India Full Time

Qualifications:ITI / Diploma

Experience

• Minimum 2 – 8 years’ experience in multiple products manufacturing –like blending, Liquid milk processing, beverage (milk & milk based) with particulates, blending & processing, Sterilization, CIP, SIP.
• Hands on experience of equipment like Sterilizer, Alsafe etc & in a complete automated plant.
• Must have hands on exposure to operate SCADA / HMI & different Dairy equipment

Core Competencies

• In-depth knowledge of Dairy products manufacturing plants, process technology and Automation logics.
• Knowledge of food safety, Personal safety and hygienic production.
• Proven skills in problem solving related to process with maintenance team.
• Communication and networking.

Support Tools

• MS Office , SCADA, HMI
• SAP

Key Responsibilities

Functional Responsibilities

Production management

• Coordinate personnel (e.g. helper, contractual partners etc.) to ensure the production objectives are satisfied. Propose and control the cost of the production in accordance with the Guidelines for safe production. Propose and monitor the production in accordance with the key performance indicators. Ensure work place safety and effective communication of Safety, Health and Environment to all team members.
• Responsible for minimization of spares consumption by effectively planning and implementing maintenance schedules.
• Responsible for preserving the used spares and deposit in stores.
• To plan and use minimum number of casual labour wages.
• Responsible to ensure that the full cooperation is given to conduct internal and statutory audit.
• To ensure that the issues raised in Audit are not repeated again.
• Responsible to ensure that all MIS reports are sent to HOD before targeted time of every day.

Operation And Maintenance Of Plant

• Follow the requirements of Good Manufacturing Practice, HACCP, Quality System, Hygienic engineering, Ergonomic engineering etc.
• Specify any maintenance requirements, procedures and checks which relate to the process lines.
• Monitoring CCPs properly & immediate report to higher authority for any deviation.
• To plan and prepare preventive maintenance schedules for process and packing station at different intervals like daily, monthly, etc.
• Follow Production & CIP schedule as per the plan.
• Maintain Log books properly as per prescribed format & make the same Audit ready.
• To monitor with Eng. Supervisor of each section and ensure to carry out the preventive maintenance schedules as per plan.
• To monitor with Eng. Supervisor of each plant and ensure to carry out the Lubrication schedules as per plan.
• Drive the correction of process related product quality and/or operational performance deviations.
• Hands on experience in SCADA operation & process logics.
• Continuously challenge the way things are done and be always looking for opportunities

Functional Responsibilities Continued..

Ensure that the helpers & contractual partners and mechanics, who are the ones closest to the product, receive direct on the line coaching in machinery and line operation skills such that they understand. Provide leadership for effective utilization of resources like- manpower, machine raw material and time efficiently to produce quality product for achieving organizational goals.

• Ensuring manufacturing of products as per customer expectations within safety norms.
• To participate in the review meetings and add value towards continuous improvement of the system.
• To work out new cost saving measures & energy management in technical operations, manufacturing & maintenance operations. RM/PM change or process change. Conducting end to end trials at plants for any RM/PM change or process change.
• Good command on PLC operation
• Monitoring and control on production losses and optimization of production cost by line efficiency monitoring and inventory control.
• Troubleshooting at plant level as and when required.
• To provide production support in case of new line commissioning
• To assign work to direct reports, who in turn will allocate work to the helpers, contractual partners.
• Responsible to maintain hygienic of all machinery / equipment / instruments.
• To ensure CIP schedules and manual cleaning schedules are carried out as per plan.
• To ensure plant hygiene is of international standards and to follow the checklist given for the purpose.
• Responsible for timely disposal of all types of scrap in consultation with shift officers.
• To ensure all process conditions are maintained within the specifications.
• Accountable for safety of product, equipment and personnel working in the department
• Share all required information with the higher ups & the sub-ordinates.
• Inspire & motivate the people for better work & continual improvement.
• Check the feasibility of the new process excellence ideas and cost efficiency program
• To deal with contingencies arising in the department in consultation with immediate superior.

Key Performance Indicators

• Actual production cost as a percentage of the originally approved credit.
• Recovery of total solid in the prescribed range for yield optimization & improvement opportunities on the same
• Reconciliation of RM, PM time to time to keep it in the prescribed range.
• Keep the plant up to date & Audit ready always
• Continuous, efficient and reliable operation of the plant measured using selected KPIs
• Continuous improvement of operations.
• Operation meets regulatory requirements.
• Assist in the development of a competent and effective workforce.